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Embossing Equipment

Our embossers are built with the quality and dependability required for today's operations.

In addition to engraved rolls, Industrial Engraving employs an engineering staff for custom designed equipment. Our in-house design, machine shop, lab line and assembly area give us the flexibility.

With over 40 years of machine design and manufacturing experience there is no request to large or small for our capabilities.

Applications

  • Matched Steel
  • Rubber/Steel
  • Paper/Steel
  • Perf Emboss
  • Foot-to-Foot (Pin to Pin)
  • Nested

Optional Equipment

  • Unwinds
  • Rewinds
  • Calender units
  • Brush roll cleaners for embossing rolls
  • Paper roll run in stands

Jaws Style Embossers

Jaws Style Embossers allow low cost options for embossing where a large machine is not required.

Standard features:
  • Solid steel frames
  • Jaws-style frame allows quick change out of rolls
  • Pneumatic loading of rolls
  • Calibrated nip adjustment
  • Guarding
Available as:
  • Matched steel
  • Rubber to Steel
  • Steel to Fiber
  • Smooth calender
  • 20" wide minimum

Single-Station Embossers

Single station embossing units designed and manufactured by Industrial Engraving, LLC include:

Standard Features:
  • Custom design
  • Heavy-duty, solid steel frames
  • Pneumatic loading (Hydraulic, air over hydraulic, or jack screw loading optional)
  • Adjustments for matched steel emboss rolls
  • Nip adjustment
  • Guarding
  • Custom machine manuals
  • Controls to be tied in with existing circuitry

 

Optional Features:
  • Bowed rolls
  • Idler (guide) rolls
  • Rotating brush roll cleaners
  • Hydraulic power units
  • Hydraulic disc brake
  • Web wrap detector
  • Constant tension device and more

Compact unwind / embosser

Combination Unwind/Embossing units designed and manufactured by Industrial Engraving, LLC

include:

Standard Features:
  • Compact design to take up less floor space
  • Heavy-duty, solid steel frames
  • Pneumatic loading (Hydraulic, air over hydraulic, or jack screw loading optional)
  • Adjustments for matched steel emboss rolls
  • Nip adjustment
  • Driven unwind stand
  • Guarding
  • Custom machine manuals
  • Controls to be tied in with existing circuitry

 

Optional Features:
  • Bowed rolls
  • Idler (guide) rolls
  • Rotating brush roll cleaners
  • Hydraulic power units
  • Hydraulic disc brake
  • Web wrap detector
  • Constant tension device and more

Two-Station Embossers

Two-station embossers are designed for applications where two different patterns are run and changeover time must be minimized.

Standard designs include the c-frame stacked embosser where rolls are installed and removed horizontally as well as the two-position vertical top-loading embosser.

Two-station embossers allow quick changeover from one emboss pattern to another with only minimal adjustments. These embossers can also be used as a calender / embossing unit.

 Each unit is custom designed and built with quality workmanship guaranteed.

Two-Station

Three-Roll Embossers

Designed originally for the tissue industry, Industrial Engraving's three-roll embosser allows for quick, easy changeover from one rubber-to-steel emboss pattern to another.

The embosser frames contain a top and bottom steel engraved roll along with a rubber covered roll as the middle roll. By simply selecting the appropriate nip (upper/lower), the preferred rubber-to-steel embossing combination can be called to run. Changing from one emboss pattern combination to the opposite pattern combination involves only minor adjustments.

Three-roll embossers can be manufactured as new equipment or can be designed as rebuilt embossers utilizing existing frames and components.

Each unit is custom designed to provide dependability while minimizing costly changeover time.

 

                                    

Quad Embosser

The quad embosser is a four roll unit designed for maximum versatility in rubber-to-steel embossing.

The embosser frames contain two (2) different steel engraved rolls and two (2) different durometer rubber rolls. Either engraved pattern can be positioned to run against either durometer rubber roll.

The resulting capabilities include high and low bulk versions of two (2) different embossed products from one machine without changing out rolls.

Roll combinations are controlled through the use of hydraulic actuators. Only minor adjustments are required when changing from one rubber-to-steel combination to another.

As with all Industrial Engraving equipment, the quad embosser is a custom designed machine built from precision parts with quality guaranteed.

Thermobond Embossers

Our Two-Roll embossers can be customized for various thermobond or thermoform applications.

These vertical, two (2) roll units are of the same quality and similar design to Industrial Engraving's standard embossers.  Each unit, however, can be customized for various thermobond or thermoform applications.

Designs incorporate the use of double shell rolls to allow oil or water to flow through the shell.  Standard features include hydraulic loading and mechanical roll adjustability to facilitate skew adjustment for uniform contact across the roll face.

Hardened calendar rolls can be installed as engraved rolls, as smooth rolls, or in combination.

Industrial Engraving, LLC offers services from pattern design to lab line prototyping to on-time delivery of multiple lines. Our specialized capability provides you with the advantage of worldwide rollout for new products through a single source.

+1 920 865 7304
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